Toro 92801SL Rev I Service Owners Manual Groundsmaster 300 Series Groundsmaster 328 D Preface Use Book - English

Part No. 92801SL, Rev. I Service Manual Groundsmaster 300 Series ® Groundsmaster 328-D Preface Use this book along with the Toro Operator’s Manual and Parts Catalog for the specific model and serial number of the machine, and the Kubota 05 Series Workshop Manual. This publication will provide the service technician with information for troubleshooting, testing, and repair of major systems and components on the Groundsmaster 345, 322-D and 325-D (Model 30788 and 30795).

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REFER TO THE TRACTION UNIT AND CUTTING UNIT OPERATOR’S MANUALS FOR OPERATION, MAINTENANCE AND ADJUSTMENT INSTRUCTIONS. Space is provided in Chapter 2 of this book to insert the Operator’s Manuals and Parts Catalogs for your machine. Replacement Operator’s Manuals are available by sending complete Model and Serial Num ber of traction unit and cutting unit to: The Toro Company 8111 Lyndale Avenue South Minneapolis, MN 55420 The Toro Company reserves the right to change product specifications or this publication without notice. This safety symbol means DANGER, WARNING, or CAUTION, PERSONAL SAFETY INSTRUCTION. When you see this symbol, carefully read the instructions that follow. Failure to obey the instructions may result in personal injury. NOTE: A NOTE will give general information about the correct operation, maintenance, service, testing or re pair of the machine. IMPORTANT: The IMPORTANT notice will give important instructions which must be followed to prevent damage to systems or components on the machine. The Toro Company – 1992, 1996, 1998, 2001, 2003, 2004, 2005, 2007 Table Of Contents Chapter 1 – Safety Safety Instructions 1 – 1 Chapter 2 – Product Records and Manuals Product Records Equivalents and Conversions Torque Specifications Maintenance Interval Charts . Equipment Operational and Service Historical Report Record Chapter 3 – Ford VSG-411 Gasoline Engine Specifications 3 – 1 General Information . 3 – 2 Adjustments . 3 – 3 Repairs . 3 – 6 FORD VSG-411/413 ENGINE SERVICE MANUAL Chapter 4 – Mitsubishi K3D Diesel Engine Introduction 4 – 2 Specificationis 4 – 3 Special Tools . 4 – 11 Adjustments 4 – 13 Troubleshooting . 4 – 15 Testing 4 – 18 Preparation for Engine Repair 4 – 25 External Engine Component Repair 4 – 26 Fuel System Repairs . 4 – 34 Removing and Installing the Engine 4 – 46 Cylinder Head Overhaul . 4 – 47 Cylinder Block Overhaul . 4 – 53 Chapter 4A – Kubota Diesel Engine General Information . 4 – 2 Specificationis 4 – 3 Chapter 5 – Hydraulic System Specifications 5 – 2 General Information . 5 – 3 Hydraulic Schematics 5 – 6 Hydraulic Flow Diagrams . 5 – 7 Special Tools . 5 – 10 Troubleshooting . 5 – 12 Testing 5 – 18 Adjustments 5 – 22 Repairs 5 – 26 2-1 2-2 2-3 2-4 Chapter 6 – Electrical System Wiring Schematics 6 – 2 Special Tools . 6 – 3 Troubleshooting (Groundsmaster 345) 6 – 6 Troubleshooting (Groundsmaster 322-D/325-D) . 6 – 12 Testing 6 – 18 Repairs 6 – 30 Chapter 6A – Electrical System (S/N 21000000 & Up) Wiring Schematics 6 – 1 Special Tools . 6 – 2 Electrical System Quick ChecksT . 6 – 3 Component Identification and Testing 6 – 4 Service and Repairs 6 – 12 Chapter 7 – Differential Axle Introduction 7 – 1 Specifications 7 – 2 Repairs . 7 – 3 Chapter 8 – Steering and Brakes Introduction 8 – 1 Schematics 8 – 3 Specifications 8 – 4 Special Tools . 8 – 4 Troubleshooting 8 – 5 Testing . 8 – 7 Adjustments . 8 – 9 Repairs 8 – 11 Chapter 9 – Transmission Coupler and PTO Introduction Troubleshooting Adjustments . Repairs . Chapter 10 – 4WD Rear Axle (GM322-D or GM325-D with Inasaka axle) 9-2 9-3 9-4 9-7 Specifications . General Information Adjustments Repairs Chapter 10.1 – 4WD Rear Axle (GM325-D or GM328-D with Dae Dong axle) 10 – 2 10 – 3 10 – 4 10 – 5 Specifications . 10 – 2 Adjustments 10 – 3 Repairs 10 – 4 Groundsmaster ® 300 Series Chapter 11 – 72 Cutting Units Specifications General Information Troubleshooting .

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Company Web Site: www.toro.com