Toro 99024SL Rev E Service Owners Manual Reelmaster 3100 D Preface Publication - English

PART NO. 99024SL (Rev. E) Service Manual ReelmasterR 3100-D Preface The purpose of this publication is to provide the service technician with information for troubleshooting, testing, and repair of major systems and components on the Reelmaster 3100–D. REFER TO THE TRACTION UNIT AND CUTTING UNIT OPERATOR’S MANUALS FOR OPERATING, MAINTENANCE AND ADJUSTMENT INSTRUCTIONS. Space is provided in Chapter 2 of this book to insert the Operator’s Manuals and Parts Catalogs for your machine.

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Additional copies of the Operator’s Manual and Parts Catalog are available on the internet at www.Toro.com. The Toro Company reserves the right to change product specifications or this publication without notice. This safety symbol means DANGER, WARNING, or CAUTION, PERSONAL SAFETY INSTRUCTION. When you see this symbol, carefully read the instructions that follow. Failure to obey the instructions may result in personal injury. NOTE: A NOTE will give general information about the correct operation, maintenance, service, testing, or repair of the machine. IMPORTANT: The IMPORTANT notice will give important instructions which must be followed to prevent damage to systems or components on the machine. E The Toro Company – 1999, 2002, 2003, 2005, 2007, 2009 This page is intentionally blank. Reelmaster 3100–D Table Of Contents Chapter 1 – Safety Safety Instructions 1 — 1 Jacking Instructions . 1 — 4 Safety and Instruction Decals 1 — 5 Chapter 2 – Product Records and Manuals Product Records . 2 — 1 Equivalents and Conversions 2 — 2 Torque Specifications . 2 — 3 Chapter 3 – Kubota Diesel Engine Introduction 3 — 2 Specifications 3 — 3 General Information 3 — 4 Adjustments . 3 — 6 Service and Repairs 3 — 8 KUBOTA WORKSHOP MANUAL, DIESEL ENGINE, 05 SERIES Chapter 4 – Hydraulic System Specifications 4 — 2 General Information 4 — 3 Hydraulic Schematics . 4 — 8 Hydraulic Flow Diagrams . 4 — 10 Special Tools . 4 — 22 Troubleshooting . 4 — 26 Testing . 4 — 29 Adjustments 4 — 56 Service and Repairs . 4 — 58 ROSS TORQMOTOR TM MG, MF, ME, AND MJ SERIES SERVICE PROCEDURE EATON MEDIUM DUTY PISTON PUMP REPAIR INFORMATION MODEL 70160 VARIABLE DISPLACEMENT PISTON PUMP ROSS HYDRAGUIDE TM HYDROSTATIC STEERING SYSTEM HGF SERIES SERVICE PROCEDURE SAUER/DANFOSS STEERING UNIT TYPE OSPM SERVICE MANUAL Chapter 5 – Electrical System Electrical Schematics and Diagrams 5 — 2 Special Tools . 5 — 23 Troubleshooting . 5 — 24 Electrical System Quick Checks . 5 — 28 Component Testing 5 — 30 Service and Repairs . 5 — 42 Chapter 6 – Wheels, Brakes, and Miscellaneous Product Records and Manuals Cutting Units Reelmaster 3100–D Rev. E Wheels, Brakes, and Miscellaneous Electrical System Hydraulic System Kubota Diesel Engine Specifications Special Tools Adjustments . Service and Repairs Chapter 7 – Cutting Units Specifications 6 — 2 Special Tools 6 — 3 Troubleshooting 6 — 5 Adjustments . 6 — 7 Service and Repairs . 6 — 13 6 -6 -6 -6 -2 2 3 4 Safety This page is intentionally blank. Reelmaster 3100–D Chapter 1 Safety GENERAL SAFETY INSTRUCTIONS 1 Before Operating 1 While Operating . 2 Maintenance and Service 3 JACKING INSTRUCTIONS . 4 SAFETY AND INSTRUCTION DECALS 5 Safety Table of Contents General Safety Instructions The REELMASTER 3100–D was tested and certified by TORO for compliance with national and international standards as specified in the Operator’s Manual. Although hazard control and accident prevention are dependent partially upon the design and configuration of the machine, these factors are also dependent upon the awareness, concern, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the machine. Improper use or maintenance by the operator or owner of the machine can result in injury. To reduce the potential for any injury, comply with the following safety instructions. WARNING To reduce the potential for injury or death, comply with the following safety instructions.

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Company Web Site: www.toro.com