Toro Commercial Products RM5000 Series Preventative Maintenance RM5100 RM5300 RM5200 RM5400 RM5500 00064SL - English

Commercial Products RM5000 Series Preventative Maintenance RM5100/RM5300 RM5200/RM5400 RM5500 PART NO.00064SL This page is intentionally blank. Toro® RM5000 Series Preventative Maintenance Table of Contents Maintenance 1 Engine RM5100/RM5300 (Mitsubishi) . 2 Engine RM5200/RM5400 (Kubota) . 10 Hydraulic System . 19 Traction Circuit . 21 Cutting Units . 22 Lubrication 36 Use of This Manual The information contained in this manual is supplementary to material found in other sources, it is not a replacement for them.

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You should always consult Service Manuals, Service Bulletins, Operator’s Manuals and Parts Books when necessary. Service Manual Updates and Service Bulletins can be found on the internet at: www.toro.com/golf/custsvc.html This Manual and the training program, which it supports, are both designed to help you gain knowledge of the product, and to inform you of when and why to make the necessary repairs. We have also included tips for performing those repairs. This program is designed for you. Your input and participation is appreciated. There is plenty of space in this manual for you to add your own notes and observations Toro Service Training ® 2 RM5100/5300 Toro® RM 5000 Series Preventative Maintenance Toro Service Training ® Toro® RM5000 Series Preventative Maintenance Check Engine Oil 3 Check the engine oil level daily. Remove the dipstick and check the level. The level should be between the two marks, If the level is low, remove the filler cap and add oil until the level reaches the upper mark on the dipstick. Change Engine Oil and Filter Every 100 Hrs. Change the engine oil and replace the oil filter every 100 hours. The engine holds approximately: 3.9 quarts/3.7 liters (RM5100) 4.0 quarts/3.8 liters (RM5300) Fill with the proper weight oil for the ambient temperature. 10W30 CD, engine oil. Engine Oil filter number RM5100 67-4330 RM5300 93-4295 Toro Service Training ® 4 Toro® RM 5000 Series Preventative Maintenance Toro Service Training ® Toro® RM5000 Series Preventative Maintenance Change Fuel Filter Change the fuel filter every 400 hrs Depending on fuel conditions, the filter may need to be changed more frequently. Check the filter if engine performance decreases. Fuel filter part number: 43-2550 (Located in Fuel pump) 5 Toro Service Training ® 6 Toro® RM 5000 Series Preventative Maintenance Toro Service Training ® Toro® RM5000 Series Preventative Maintenance 7 Fuel/Water Separator filter The fuel/water separator filter is located on the RH side of the unit, below the hydraulic reservoir. Drain the fuel/water separator filter every day. Replace the fuel/water separator filter every 400 hours. Filter Number 63-8300 Bleed the fuel system When the fuel filters have been changed, it is necessary to bleed the air from the fuel system. Turn on the key and open the bleed screw until a steady flow of fuel comes from the fuel pump inlet fitting. Toro Service Training ® 8 Toro® RM 5000 Series Preventative Maintenance Toro Service Training ® Toro® RM5000 Series Preventative Maintenance Check the air filter and dust cap every 50 hours. Remove the air filter cap and remove the rubber dust cup. Empty the dust from the filter end cap. Reinstall the filter cap. Clean the filter every 400 hrs 9 Remove the air filter and clean with low pressure air. Inspect the sealing surfaces and inspect the air filter housing for damage. Replace the filter every 1600 hrs or yearly. Air Filter PN 27-7110 Toro Service Training ® 10 RM5200/5400 Toro® RM 5000 Series Preventative Maintenance Toro Service Training ® Toro® RM5000 Series Preventative Maintenance Check Engine Oil Check the engine oil level daily. Remove the dipstick and check the level. The level should be between the two marks, If the level is low, remove the filler cap and add oil until the level reaches the upper mark on the dipstick. 11 Change Engine Oil and Filter Every 100 Hrs. Change the engine oil and replace the oil filter every 100 hours. The engine holds approximately: 4.0 quarts/3.8 Liters RM5200/RM5400 Fill with the proper weight oil for the ambient temperature.

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Company Web Site: www.toro.com